Stainless steel Plate rolling
ATA’s Stainless steel Plate rolling process achieves smooth, uniform and high-precision cylindrical, conical or arc-shaped forming results, which perfectly retains the corrosion resistance and structural strength of Stainless steel sheet metal for long-term stable use in various harsh environments.
Our Stainless steel Plate rolling technology is widely used in pressure vessel, pipeline and equipment manufacturing, fully complying with international standards such as ASME, ASTM and EN, and can achieve precise control of radius, roundness and straightness.
Service
ATA Stainless steel Plate rolling Service
Stainless steel Plate rolling is a precision metal forming process that uses professional rolling equipment to bend stainless steel plates into continuous arc or cylindrical shapes without damaging the material’s inherent performance.
The process is completed by adjusting the roller gap, speed and pressure of the plate rolling machine according to the thickness, width and forming requirements of the stainless steel plate to ensure consistent forming quality.
ATA provides one-stop Stainless steel Plate rolling services, covering material selection, process design, precision rolling and post-processing, to meet the customized forming needs of different industries and customers.
Capability&Advantages
ATA Stainless steel Plate rolling Capability
Stainless steel Plate rolling is suitable for a variety of high-demand user scenarios, including the production ofStainless steel pressure vessel, Stainless steel water tank, industrial pipeline cylinders, and ship hull components, adapting to the strict requirements of petroleum, chemical, water treatment and shipbuilding industries.
ATA has strong capabilities in Stainless steel Plate rolling, with a professional technical team and advanced equipment that can handle stainless steel plates of different thicknesses (1mm-50mm) and widths (up to 3000mm), and adopts adaptive rolling technology to avoid material wrinkling, deformation and surface scratches, ensuring that the roundness error of the rolled product is within ±0.2mm and the forming precision meets the highest industry standards.
ATA Stainless steel Plate rolling standard
ATA stainless steel plate rolling standard requires strict control of workpiece size, rolling precision, surface quality, rebound and tool parameters, which is achieved by using high-precision plate rolling equipment, optimizing rolling pressure, speed and rebound compensation parameters, selecting suitable rolling tools and conducting pre-inspection and post-treatment of the workpiece surface.
Standards | Description |
Workpiece thickness range | Cold-rolled stainless steel plate: 0.3-3.0mm; Hot-rolled stainless steel plate: 1.5-15mm; Thickness deviation ≤±0.3mm, no obvious thickness unevenness |
Workpiece width range | Applicable width: 500-1800mm (including trimmed and untrimmed edges); Common widths: 1000mm, 1219mm, 1500mm, 1800mm; Width deviation ≤±1.5mm |
Plate rolling diameter | Minimum rolling diameter: 50mm; Maximum rolling diameter: 2000mm; Diameter tolerance ±0.5mm; No obvious ellipticity after rolling |
Rolling roundness | Roundness deviation ≤0.3mm/m; No local bulging or depression on the rolled surface; The maximum deviation between any two points on the circumference ≤0.4mm |
Rolling straightness | Straightness deviation ≤0.2mm/m; No warping, twisting or bending of the rolled plate; The overall straightness meets the assembly requirements |
Surface quality after rolling | No scratches, indentations or oxidation marks; Surface roughness Ra ≤6.3μm; No peeling of passivation layer; For 2B, BA surface, no damage to surface gloss |
Rolling rebound control | Rebound rate ≤1.2%; Rebound compensation is carried out according to material thickness and rolling diameter, compensation range 0.5-2.0mm |
Applicable stainless steel grades | Suitable for 201, 304, 316L, 321, 430 and other common grades; No obvious rust, oil stains or impurities on the surface before rolling |
Rolling pressure requirement | Pressure matches material thickness and width: 10-60MPa for 0.3-3mm, 60-250MPa for 3-15mm; Pressure is uniformly applied to avoid local deformation |
Rolling tool requirement | Roller surface is smooth, no burrs or scratches; Roller hardness ≥HRC62; Roller radius matches the minimum rolling diameter of the workpiece |
End face perpendicularity | Perpendicularity deviation between end face and rolling surface ≤0.15mm/m; No beveling or inclination of the end face after rolling |
Plate rolling splicing requirement | Splicing gap ≤0.1mm; Splicing position is smooth, no step difference; Splicing strength is not less than 90% of the base material strength |
Surface treatment after rolling | According to surface type (NO.1, 2B, BA, HL), corresponding treatment is carried out; No residual oxide scale, clean surface and uniform gloss |
Rolling speed requirement | Rolling speed: 0.5-5m/min; Speed is adjusted according to material thickness and rolling diameter to ensure rolling stability |
Material Selection for the Process
Stainless steel Plate rolling Material Selection
ATA’s Stainless steel Plate rolling process has excellent compatibility with various types of stainless steel, which can realize high-precision rolling forming while maintaining the material’s corrosion resistance and mechanical properties, and optimize the rolling process to improve production efficiency and material utilization rate.
Stainless Steel Type | Plate Rolling Advantage | Application Scope |
|---|---|---|
Good ductility, easy rolling, stable forming | Water treatment, daily equipment | |
Corrosion-resistant, suitable for harsh media | Chemical, marine engineering | |
High strength, no obvious rebound | Pressure vessels, oil pipelines |
Stainless steel Plate rolling Quality Control
ATA adheres to the whole-process quality management system in the Stainless steel Plate rolling process, from the incoming inspection of stainless steel plates to the final inspection of finished products, strictly implementing international industry standards to ensure that each batch of products meets customer design requirements; we use professional testing equipment and scientific testing methods to conduct comprehensive inspections on the rolling quality, and the specific testing methods are as follows:
- Roundness test: Use a laser roundness measuring instrument to detect the circularity of the rolled cylindrical products, ensuring that the error is within the allowable range and avoiding unevenness.
- Radius test: Use a radius gauge to check the arc radius of the rolled product, ensuring that it is completely consistent with the design drawings and meeting the assembly requirements with other components.
- Stainless steel Plate rolling surface inspection: Check the surface of the rolled plate for scratches, wrinkles and indentations, and ensure that the surface finish meets the brushed stainless steel finish or customized standards.
- Mechanical performance test: For key rolled components, conduct tensile and hardness tests to verify that the mechanical properties of the material after rolling meet the industry standards and service life requirements.
Why Choose ATA Stainless steel Plate rolling
ATA’s Stainless steel Plate rolling service integrates professional technology, advanced equipment and thoughtful after-sales support, providing customers with high-quality, efficient and cost-effective rolling forming solutions.
Industry Advantage
ATA has more than 10 years of experience in stainless steel plate rolling, deeply understands the forming needs of various industries, and has accumulated a large number of successful cases in Oil, Gas & Chemical Industry and Shipbuilding & Offshore Engineering.
Equipment Advantage
We are equipped with imported three-roller and four-roller CNC plate rolling machines, which can realize automatic adjustment of parameters and continuous rolling, improving forming precision and production efficiency.
Service Advantage
Provide 24-hour technical consultation, customize rolling solutions according to customer drawings, and provide after-sales maintenance guidance to ensure the smooth use of products.
ATA Stainless steel fabrication Center
ATA Stainless Steel fabrication: One-Stop Precision Solutions for Your Stainless Steel Needs.
Material Selection for the Process
Stainless steel Plate rolling Multi-industry Application Solutions
Oil, Gas & Chemical Industry: In the chemical industry, Stainless steel Plate rolling is used to produce Stainless steel reactor cylinders and chemical pipeline elbows, which have excellent corrosion resistance to chemical media and ensure the safe and stable operation of equipment.
Water & Wastewater Treatment: Used in the production of Stainless steel storage tank and water treatment equipment shells, the rolling process ensures the tightness and corrosion resistance of the tank body, adapting to the wet working environment.
Shipbuilding & Offshore Engineering: Applied to the production of marine stainless steel pipelines and hull structural components, the precise Stainless steel Plate rolling technology ensures the structural strength and seawater corrosion resistance of the components, meeting the harsh marine environment requirements.
Food & Beverage Industry: Used in the production of Stainless steel mixing tank and food storage tank cylinders, the rolling process ensures that the tank body is smooth and free of dead corners, meeting food hygiene standards and being easy to clean.
Construction & Municipal Engineering: Used to produce stainless steel decorative arcs, bridge guardrail arcs and water supply pipeline components, the rolling process makes the product appearance beautiful and durable, adapting to outdoor harsh environments.
Stainless steel Plate rolling FAQS
Q1: How can ATA’s Stainless steel Plate rolling process meet the customized arc and radius requirements of different customers?
A1: ATA has a professional process design team that can calculate and adjust the roller parameters of the plate rolling machine according to the customer’s design drawings (arc, radius, thickness), and conduct pre-production sample rolling to optimize the process in time, ensuring that the finished product fully meets the customized requirements.
Q2: In mass production of Stainless steel Plate rolling, how does ATA ensure the consistency of product quality?
A2: We adopt fully automatic CNC plate rolling equipment, store the optimized rolling parameters in the system, and implement standardized production operations; each batch of materials is subject to unified incoming inspection, and the finished products are sampled and inspected to ensure that each product has the same forming precision and quality.
Q3: For thick stainless steel plates (more than 20mm), can ATA achieve precise Stainless steel Plate rolling and avoid material deformation?
A3: Yes, ATA is equipped with high-pressure CNC plate rolling machines specially used for thick plates, and adopts step-by-step rolling and preheating treatment technology to reduce the internal stress of the material during the rolling process, effectively avoiding material deformation and cracking, and ensuring the forming precision and structural strength.
Q4: How does ATA balance the production cycle and quality of Stainless steel Plate rolling for urgent orders?
A4: We optimize the production scheduling plan, give priority to arranging urgent orders, and use automatic rolling equipment to improve production efficiency; at the same time, we simplify the inspection process on the premise of ensuring quality, and send professional technicians to follow up the whole process to ensure that the order is delivered on time without affecting the rolling quality.
Heavy-Duty Custom Stainless Steel Plate Rolling
ATA is your trusted professional manufacturer specializing in high-precision stainless steel fabrication, providing custom one-stop solutions for your projects.